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2100 Series – THERMOWELLS
Thermowells are recommended for temperature instruments in process systems where pressure, velocity, or viscous, abrasive, and corrosive materials are present individually or in combination. A properly selected thermowell will protect the temperature instrument from damage resulting from these process variables. Additionally, a thermowell enables removal of the temperature instrument for replacement, repair, or testing without affecting the process system. With over twenty five years of experience in the specification, design, and manufacture of thermowells of any configuration, Parker Texas Thermowell consistently outperforms its competitors in customer satisfaction. Parker maintains an extensive inventory of bar stock, pipe, and flanges that includes 316 SST, 304 SST, 310 SST, 321 SST, 347 SST, 446 SST, carbon steel, Hastelloy, Monel, Inconel, Nickel, Titanium, Stellite 6B, and several other metal grades.
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SPECIFICATIONS Materials Parker thermowells are available in virtually any material to fit your application. Contact the factory regarding availability of materials not listed in the “Ordering Information” guide on page 5. Strength The strength of a thermowell depends on several parameters that relate thermowell construction to the installation environment. For most industrial applications, standard Parker thermowells provide the necessary strength if the material, style, and length are correctly specified for the application parameters: fluid type, temperature, pressure, and fluid velocity. It is important to note that most thermowell failures are caused by vibration that is induced by fluid flow. In addition to providing this selection guide, Parker offers assistance in correctly selecting thermowells, given the application parameters. This service is available for a nominal charge. Contact the factory for more information. Construction All 2100 Series thermowell bodies are machined from solid bar stock. Flange mounts are welded to the thermowell body. The material type and traceability code are etched on each thermowell. Additional tagging for specific customer requirements is available.
MANUFACTURING STANDARDS Bar Stock Mill Standard +0.000” / -1/32” Shank O.D. ±0.010” “U” Dimension ±0.050” Overall Length ±0.050” Tip Thickness ¼” ±0.050” (unless otherwise specified) Shank Surface Finish Polished to 16 RMS Bore ±0.003”
THERMOWELL TERMINOLOGY
SELECTION CONSIDERATIONS Immersion Length (“U” Dimension) For best temperature measurement accuracy, the “U” dimension should be long enough to permit the entire temperature-sensitive part of the measuring instrument to project into the medium being measured. Liquid temperature measurement: A properly designed thermowell will extend into the fluid an amount equal to the length of the temperature-sensitive zone plus one inch or greater. Gas temperature measurement: A properly designed thermowell will extend into the fluid an amount equal to the length of the temperature-sensitive zone plus three inches or greater. The temperature-sensitive zone for thermocouples and thermistors is short (right at the tip of the device), enabling measurement accuracy with limited immersion into the process fluid. Bi-metal thermometers, resistance temperature detectors (RTDs), and liquid-in-glass thermometers have bulbs with temperature-sensitive zones between one and two inches long. Filled-system thermometer bulbs may have temperature-sensitive zones from one to several inches in length. Bore Diameter While Parker offers thermowells with bore diameters up to 0.718”, the most common are as follows: 0.260” bore:
0.385” bore:
Shank Style Tapered shank wells provide greater stiffness for the same sensitivity. The higher strength to weight ratio gives these wells higher natural frequency than for equivalent straight shank wells, thus permitting operation at higher fluid velocities. Velocity Ratings In most cases, thermowell failures are not due to the effects of pressure and temperature. The calculations necessary to provide adequate strength under given conditions are familiar enough to permit proper choice of wall thickness and material. Less familiar are the vibrational effects to which thermowells are subjected. Fluid flowing past the well forms a turbulent wake (the Von Karman Trail), which has a definite frequency based on the diameter of the well and the velocity of the fluid. The thermowell must have sufficient stiffness so that the wake frequency will never equal the natural frequency of the thermowell itself. If the natural frequency of the well were to coincide with the wake frequency, the well would vibrate to destruction and break off. Table 1 provides recommended maximum velocity ratings for common well length and material combinations. To reduce the complexity of presenting this information, the ratings given are based on operating temperatures of 1000°F for carbon steel, 304 SST, and 316 SST wells. Ratings for brass wells are based on 350°F service. Ratings for Monel wells are based on 900°F service. Slightly higher velocity is possible at lower temperatures. The velocity ratings provided are extremely conservative and intended primarily as a guide. Wells are safe from vibrational destruction if the resonant frequency is well below the wake frequency, or if the fluid velocity is constantly fluctuating through the critical velocity point. Nevertheless, if the installation is not hampered by a sufficiently stiff well, it is recommended that the values given not be exceeded.
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Table 1. Maximum Fluid Velocity Ratings (ft/sec)
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